६०००० टी प्रति वर्ष छोटे सुअर फ़ीड और ६००००० टी प्रति वर्ष मेद सुअर फ़ीड उत्पाद

तकनीकी विशेषताओं और परिचय:

आरएम साइलो प्रक्रिया

आरएम साइलो लोडिंग सिस्टम: बड़ी भंडारण क्षमता (54000T), त्वरित अनलोडिंग (सामान्य इनलेट स्पीड 400TPH) पर विचार करें, इसलिए हम एक ही समय में दो ट्रकों द्वारा लोड करने के लिए डबल अनलोडिंग सिस्टम का उपयोग करते हैं। ग्रिजली ट्रक ले जा सकता है, डंपिंग हॉपर के दो तरफा काम करने की स्थिति में सुधार के लिए डी-डस्टिंग सिस्टम से लैस है।

आरएम साइलो सफाई प्रणाली: कच्चे माल से अशुद्धियों को दूर करने के लिए सफाई एक भूमिका निभा रही है, जिसमें बड़ी अशुद्धता, रस्सी, क्लोड और मकई कोब जैसी गैर-चुंबकीय अशुद्धता, और लोहे की नाखून जैसी चुंबकीय अशुद्धता शामिल है। यह उत्पादों की गुणवत्ता और निम्नलिखित प्रसंस्करण मशीन की सुरक्षा सुनिश्चित करेगा।

सफाई उपकरण: डबल ड्रम क्लीनर TCQY125 × 520, आउटपुट 200t / h

आरएम साइलो स्टोरेज सिस्टम: इनलेट क्षमता 200TPH है, साइलो के अंदर तापमान मापने और वेंटिलेशन सिस्टम है जो अनाज की स्थिति को नियंत्रित कर सकता है।

संदेश उपकरण बाल्टी लिफ्ट TDTG80/46 आउटपुट 200t / h के साथ, चेन कन्वेयर TGSS50 आउटपुट 200t / h के साथ

आरएम साइलो चेंजिंग सिस्टम: बिजली बचाने के लिए साइलो के नीचे भारी दोहरी दिशा वाले बेल्ट कन्वेयर को अपनाएं जो साइलो चेंजिंग और साइलो डिस्चार्जिंग को प्राप्त कर सकता है।

संदेश उपकरण: भारी दोहरी दिशा बेल्ट कन्वेयर TDSZ-V600 आउटपुट 100t / h के साथ।

आरएम साइलो डिस्चार्जिंग सिस्टम: बिजली बचाने के लिए साइलो के नीचे भारी बेल्ट कन्वेयर को अपनाएं जो साइलो चेंजिंग और साइलो डिस्चार्जिंग को प्राप्त कर सकता है।

संदेश देने वाले उपकरण: भारी बेल्ट कन्वेयर TDSZ-V600 आउटपुट 100t / h के साथ। चेन कन्वेयर TGSS32 आउटपुट 100t / h . के साथ

बेबी सुअर फ़ीड उत्पादन लाइन

आरएम प्राप्त करने और सफाई प्रक्रिया: इस प्रक्रिया में, दाना प्राप्त करने और सफाई के लिए स्वच्छ प्रणाली को पाउडर प्राप्त करने और सफाई से अलग किया जाता है, धूल संग्रह व्यक्तिगत होता है जो बेहतर प्रभाव के साथ होता है।

cleaner: double drum cleaner TCQY100×220(used for remove broken maize in baby pig feed line), output 20-30t/h, powder cleaner SQLZ60×50×100, output 10-15t/h.

Grinding process: 2set of hammer mill is adopt in this process, 2 grindings bins are equipped for each hammer mill to crush different raw material at same time ; The impurities could be removed from raw material by magnetic separation equipment before grinding bins to ensure the safe running of hammer mill. 

Grinding equipment(2sets): hammer mill SFSP668×800, 110KW, output 8-11t/h(fine grinding)

Batching and mixing process: in this process, we use 12pcs batching bins, two batching scale work at same time which is controlled by FDSP developed independently batching program, achieve accurate quick and slow feeding, quick batching and with high accuracy.

Weighing equipment: batching scale PCS10 /PCS05, weighing accuracy: dynamic≤3‰, static≤1‰.

Mixing equipment: mixer SLHY2.5, (18.5KW,1000kg/batch), designed output 10-13t/h/set,  homogeneity CV≤7%.

first granulation process: the biggest advantage of this process is comprehensive nutrition, less loss of heat-sensitive raw materials, high starch gelatinization, high digestibility of piglets after feeding, and convenient formula adjustment improve the effectiveness of production and application of high-grade pig feed

first pelleting equipment: SZLH420，110KW with capacity 6-8t/h(¢2.5mm baby pig feed), with double conditioner and one reteiner

second mixing process: this process is used to mix the crushed material after first pelleting and other formulas, 6batching bins, one mixer is equipped and manual adding hopper is added extra(including heat sensitive material).

Weighing equipment: batching scale PCS10, weighing accuracy: dynamic≤3‰, static≤1‰.

Mixing equipment: single shaft mixer SDHJ.2, (18.5KW,1000kg/batch), designed output 10-15t/h/set,  homogeneity CV≤5%.

Granulation process: two set single conditioner pellet mill is used in this process. Two pellet bins are equipped for each pellet mill which is easy to change the formula. For fattening pig feed line, four set double conditioner pellet mill is used, 2 pellet bins are equipped for each pellet mill which is easy to change the formula.  After granulation, the pellets enter into the cooler ,bucket elevator and then go to screening by rotary screener. The finished products go to the packing bins, others go back to the pellet mill other received by bags.

Granulation equipment(2sets): ：SZLH420, 110KW，output 6-8T/H(single conditioner). Cooling equipment(2sets)：SKLN6, 1.1+1.5KW, volume 6m3,  output 10-15T/H/set.

Packing process: there are 2 FP bins in this process. 1 of them only used for pellet finished products storage, another bin can store both mesh feed and pellet feed. There is special anti-grading device for mesh feed bins.

Packing equipment: belt packing scale(both for mesh feed and pellet feed), weighing rage 20-50kg/bag, 6-8bags /min. We can also design automatic stacking system for customer's need.

Fattening pig feed production line

RM receiving and cleaning process: In this process, the clean system for granule receiving and cleaning is separated from powder receiving and cleaning, dust collection are individual which is with the better effects.

cleaner: double drum cleaner SCY100 output 30-50t/h, powder cleaner SQLZ90×80×110, output 30-50t/h.

Grinding process: 4set of hammer mill is adopt in this process, 2 grindings bins are equipped for each hammer mill to crush different raw material at same time ; The impurities could be removed from raw material by magnetic separation equipment before grinding bins to ensure the safe running of hammer mill. 

Grinding equipment(4sets): hammer mill SFSP668×1200, 200KW, output 25-30t/h

Batching and mixing process: in this process, we use 40pcs batching bins, 4 of them are sharing bins.  two set of batching and mixing system. For each system two batching scale work at same time which is controlled by FDSP developed independently batching program, achieve accurate quick and slow feeding, quick batching and with high accuracy.

Weighing equipment: batching scale PCS40 /PCS20, weighing accuracy: dynamic≤3‰, static≤1‰.

Mixing equipment(2sets): mixer SHSJ.8, (55KW,4000kg/batch), designed output 40-60t/h/set,  homogeneity CV≤5%.

Granulation process: four set double conditioner pellet mill is used, 2 pellet bins are equipped for each pellet mill which is easy to change the formula.  After granulation, the pellets enter into the cooler ,bucket elevator and then go to screening by rotary screener. The finished products go to the packing bins, others go back to the pellet mill other received by bags.

Granulation equipment(4sets): ：SZLH768, 280KW，output 28-30T/H(double conditioner).

 Cooling equipment(4sets)：SKLN12, 1.5+0.75+2.2KW, volume 12m3,  output 30-35T/H/set.

Packing process: there are 8 FP bins in this process. 6 of them only used for pellet finished products storage, another 2 bin can store both mesh feed and pellet feed. There is special anti-grading device for mesh feed bins. The pellet feed and mesh feed will be weighed and packed finally by packing scale. some part of final products are designed in bulk.

Packing equipment: belt packing scale(both for mesh feed and pellet feed), weighing rage 20-50kg/bag, 6-8bags /min. We can also design automatic stacking system for customer's need.

FP bulk discharging system:

Finished product bulk distribution process: two production lines share the bulk distribution system, 36-200T finished product bulk silo: the material inside the steel silo is mainly pig pellet feed, bolt silo with ￠6.4m×8.96m, supported by large steel structure platform, discharge by all steel cone,bulk packing truck go through under the silo, the dust collection system is also equipped.

auxiliary process: dust collection system, the dust collection on packing position can improve the work condition, the oil adding system is usually seen in the mixer adding system which can improve the feed palatability.

The process can be optimized according to different customer needs:

1. Single point dust collection mode is used in the plan which means pulse filter is equipped for every rotary distributor(mesh) and granule cleaner with good effect. Single point dust collection is kind of humanized design of our company, to provide a better working environment, but the cost increases, customers can consider whether it is needed in actual situation;

2. The quantity of bins can be adjusted to achieve the beast use ratio and effectively control the production cost based on factors such as customers' formula, characteristics of raw materials.

3. full automatic stacking machine could save labor and improve the working efficiency, customer could choose as optional.

4. the dust collection for  packing system could improve the working condition, customer could choose as optional.

5. थोक डिब्बे अंतिम उत्पादों के आधार पर वैकल्पिक हो सकते हैं, मात्रा और क्षमता सभी को समायोजित किया जा सकता है।